Mattress Industry Specialty
Pocket Spring Mattress Felt
Engineered non-woven needle punched felt designed specifically for modern pocket spring mattress construction. Acts as a protective and cushioning layer between independent pocket spring units and foam layers, improving comfort, durability, and long-term structural performance.
Export Ready 
Built to move with the coils
A pocket-spring unit’s whole advantage is independent coil movement — so the felt above it has to insulate and cushion without acting like a rigid sheet that ties the coils together. We tune fibre density and thickness specifically for this, rather than reusing a Bonnell-spec build.
Overview
Product Overview
Our needle punched non-woven felt is engineered to work with individually wrapped pocket springs, where flexibility and motion isolation are critical.
Manufactured from high-quality recycled textile fibres, this felt layer provides a balanced interface between spring units and comfort layers, preventing wear while maintaining independent spring movement.
It ensures uniform density, high compression resistance, and consistent performance across premium mattress constructions, making it ideal for OEM mattress manufacturers and export-grade production.
Quick Product Details
- Product Type
- Needle Punched Non-Woven Felt
- Application
- Pocket Spring Mattresses
- Material Composition
- Recycled Eco-Textile Fibre Blend
- Manufacturing Process
- Needle Punching
- Availability
- Custom GSM, Widths & Roll Lengths
- Packaging Type
- Roll Form
Where It Is Used
Target Applications
Luxury Pocket Spring Mattresses
Designed for high-end comfort and superior sleep performance.
Premium Residential Mattresses
Enhances durability while maintaining softness and flexibility.
Orthopedic Mattresses
Supports even pressure distribution and spinal alignment.
Hotel & Hospitality Bedding
Built for long-lasting comfort under continuous usage.
Hybrid & Pillow-Top Mattresses
Integrates seamlessly with multi-layer constructions.
OEM Manufacturing
Optimized for large-scale automated mattress production.
Export Production
Meets international quality and performance standards.
Technical Diagram
Inside the Mattress Layering
The schematic shows where the Tulsi non-woven needle-punched felt is engineered to sit in this construction.
- 01 Top Fabric Cover
- 02 Comfort Foam Layer
- 03 Memory Foam / Latex Layer
- 04 Pocket Spring Mattress Felt
- 05 Pocket Spring Unit
- 06 Pocket Spring Mattress Felt
- 07 Support Foam
- 08 Bottom Fabric Cover
The felt acts as a protective interface, reducing friction, improving durability, and maintaining consistent mattress performance over time.
Tech & Specs
Technical Specifications
Product Type
Needle-Punched Non-Woven Felt
Raw Material
Recycled Textile Fibre
Recommended Application
Pocket Spring Insulation Layer
GSM Range
Custom as per Requirement
Thickness
Custom
Fibre Density
Engineered for Premium Mattress Use
Standard Width
Custom
Roll Length
Custom
Colour
Grey / Custom
Surface Finish
Smooth
Compression Resistance
High
Packaging
Roll Form
OEM Branding Available
Yes
FAQ
Frequently Asked Questions
What is Pocket Spring Mattress Felt?
A needle-punched non-woven material placed between pocket spring units and comfort layers to improve cushioning, durability, and structural stability.
Why is felt used in pocket spring mattresses?
It protects spring assemblies, distributes pressure evenly, reduces wear, and enhances overall mattress performance.
Can the product be customized?
Yes — GSM, thickness, density, widths, and packaging can be customized.
Do you provide OEM manufacturing?
Yes, OEM and private-label manufacturing services are available.
Looking for a Reliable Pocket Spring Mattress Felt Manufacturer?
Enhance the quality and performance of your pocket spring mattresses with premium needle-punched felt from Tulsi Overseas. Designed for durability, flexibility, and consistent output across large-scale manufacturing.