Mattress Industry Specialty
Foam Mattress Felt
Engineered non-woven needle punched felt designed for modern foam mattress construction. Acts as a supportive cushioning and stabilization layer within foam structures, improving comfort, durability, and long-term performance across mattress types.
Export Ready 
Structure for a mattress with no spring core
Without a spring unit to hold the mattress’s shape, that job falls to the foam and whatever reinforces it. Our felt is built into the transition zones and edges of all-foam constructions to hold firmness and shape specification consistently, unit after unit.
Overview
Product Overview
Our needle punched non-woven felt is developed specifically for foam-based mattress systems, where structural stability and pressure distribution are essential.
Manufactured from high-quality recycled textile fibres, this felt layer works between foam layers or between the foam core and base support to enhance durability and maintain shape over time.
With uniform fibre distribution and strong compression recovery, it improves the overall mattress structure while ensuring consistent comfort and long-term performance for OEM and export manufacturing.
Quick Product Details
- Product Type
- Needle Punched Non-Woven Felt
- Application
- Foam Mattresses
- Material Composition
- Recycled Eco-Textile Fibre Blend
- Manufacturing Process
- Needle Punching
- Availability
- Custom GSM, Widths & Roll Lengths
- Packaging Type
- Roll Form
Where It Is Used
Target Applications
PU Foam Mattresses
Improves structure and durability in standard foam constructions.
Memory Foam Mattresses
Enhances support and pressure distribution for better comfort.
Rebonded Foam Mattresses
Provides additional reinforcement and stability.
Latex Foam Mattresses
Balances softness with structural strength.
Orthopedic Mattresses
Supports proper weight distribution and firmness.
Hospitality & Healthcare Bedding
Built for long-term durability and hygiene-focused environments.
OEM Manufacturing
Optimized for automated, high-volume production.
Export Production
Meets global quality and performance standards.
Technical Diagram
Inside the Mattress Layering
The schematic shows where the Tulsi non-woven needle-punched felt is engineered to sit in this construction.
- 01 Top Fabric Cover
- 02 Comfort Foam Layer
- 03 Memory Foam / Latex Foam
- 04 Foam Mattress Felt
- 05 High Density Support Foam
- 06 Foam Mattress Felt
- 07 Base Foam
- 08 Bottom Fabric Cover
The felt layer provides additional support, reduces wear between foam layers, and improves pressure distribution, ensuring longer mattress life and consistent comfort.
Tech & Specs
Technical Specifications
Product Type
Needle-Punched Non-Woven Felt
Raw Material
Recycled Textile Fibre
Recommended Application
Foam Mattress Insulation Layer
GSM Range
Custom as per Requirement
Thickness
Custom
Fibre Density
Engineered for Foam Mattress Support
Standard Width
Custom
Roll Length
Custom
Colour
Grey / Custom
Surface Finish
Smooth
Compression Recovery
High
Breathability
Excellent
Packaging
Roll Form
OEM Branding Available
Yes
FAQ
Frequently Asked Questions
What is Foam Mattress Felt?
A needle-punched non-woven material used within foam mattress constructions to improve support, durability, and pressure distribution.
Why is felt used in foam mattresses?
It provides structural reinforcement, maintains shape, reduces wear between foam layers, and improves overall comfort.
Can the product be customized?
Yes — GSM, thickness, density, width, and packaging can be customized.
Do you provide OEM manufacturing?
Yes, OEM and private-label manufacturing services are available.
Looking for a Reliable Foam Mattress Felt Manufacturer?
Partner with Tulsi Overseas for high-performance foam mattress felt designed to enhance comfort, durability, and manufacturing efficiency across modern mattress systems.